Shenyang Zhanhongtu Machinery Equipment Co.,Ltd Company Logo Shenyang Zhanhongtu Machinery Equipment Co.,Ltd
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TM3000F Membrane Press with Automatic PIN Support System Laminate Machine

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Shenyang Zhanhongtu Machinery Equipment Co.,Ltd
[Netherlands]

Address
Shenyang,Liaoning,China, Tielin,Liaoning,China Shenyang  (Liaoning)
Phone
86-1321-4253670
Contact name
Hao Allison

Quick Information

  • Place of Origin: China
  • :

Description

Positive and negative pressure membrane press machine

Vacuum Membrane Press with Automatic Pin Support System Specification

TM-3000F

 

TM-3000F

 

 

 Technical parameter

Dimensions

12200mm×2480mm×2150mm

 

Bed dimension

3000mm×1270mm

Maximum machining height

50mm

Rated working pressure

positive pressure≤0.6Mpa negative pressure≥-0.095Mpa

Total power

35Kw

Actual power consumption

12Kw (Save energy consumption more than 2 times)

Total weight

19T

Voltage

Three-phase 380v 50HZ

 

 

 

 Hardware Configuration

Frame

whole steel plate

Number of cylinders

8

Cylinder diameter

180mm

Cylinder structure

solid

Cylinder stroke

200mm

Hydraulic system

Taiwan

Heating system

Electric heating (nanotechnology)

Vacuum pump (import)

SV100

Relay (import)

Schneider

 

 

Electrical component list

 

List of main disc components (main panel length 1250mm, width 500mm)

No

Name  

Model

Quantity

(unit)

Manufacturer

1

residual current operated circuit breaker

DZ15LE-1004901

1

Chint

2

Current Transformer

BH-0.66

3

Chint

3

low voltage fuse base(insurance)

6A fuse link

RT18-32 

R015

5

5

Chint

4

Control Transformer

BK-50VA(380-220V)

1

Chint

5

phase-phase sequence protection relay

XJ3-G

1

Chint

6

plug-in relay (single open and single closed)

Base socket

RXM2LB2P7

RXMZEM2C

13

13

Schneider

7

plastic case circuit breaker

DZ108-20(5-8A)

DZ108-20(5-3.2A)

1

1

Chint

8

miniature circuit breaker

DZ47-60

4

Chint

9

0910 Series AC Contactor

LC|E0910M5N

3

Schneider

10

2510 Series AC Contactor

LC|E2510M5N

5

Schneider

11

24V power supply

S-100-24

1

Chint

12

PLC host

VBO-32MR

1

Vigor

13

PLC expansion slot

VB-8YR

1

Vigor

14

PLC display

HITECH

1

Schneider

15

E310 Series Inverter

E318-402-H3

1

Vigor

16

terminal block

terminal block

TD-20A

TB-4504

71

10

Chint

17

trunking

500mm

890mm

2

4

Chint

List of panel components (length 450mm, width 385mm)

1

Thermostat

HMT7

4

TaiWan

2

voltmeter

82L1

1

Chint

3

ammeter

85L1

3

Chint

4

green button

XB2-BA35

1

Schneider

5

red button

XB2-BD25

1

Schneider

6

single open button (single file)

XB2-BD25

6

Schneider

7

Emergency stop

XB2-BS545

1

Schneider

 

Feature:

 

1. Fast speed:

The working period of both ordinary workpiece and highlight workpiece is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure equipment.

2. Good effect:

The product processed by common film has clear groove, no open side, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international leading level.

3. Low energy consumption:

The total power of the machine is 35KW, which is one half of that of the peer equipment;The main heating starting power is 21KW, and the average power consumption is 12KW/h.

4. High configuration:

The key part of the machine adopts original parts from Germany, Japan and Taiwan, which is high configuration and stable performance.

5. High working efficiency:

The whole machine adopts automatic top block. Compared with other domestic manufacturers, it saves the technological process of making the pad, saves the cost of process raw materials. The technology can be applied to different manufacturers and different positive and negative pressure devices, which saves the cost of replacing equipment. saves the scanning sequence of the pad of the equipment, saves the time of laminating process, greatly improves the working efficiency and reduces the labor cost.

Only requires 3 worker, one trimming, one swinging board, and one placing panel.

6.High productivity: standard operation 330-380 square / day, non-standard operation 210-250 square / day.


 

Schematic diagram of hydraulic station

通用原理 

TM3000P 电路图1 

 

 

Equipment maintenance

 

every 3-6 months, the vacuum pump changes oil once, and the filter is cleaned every 15 working days;

 

How it works

 

This machine adopts human-computer interface, easy to understand and operate, automatic double-station machine

 

  •  Workbench rise up 

  •  Add hydraulic pressure

  •  Warming

  •  Vacuum negative pressure

  •  Punch positive pressure

  •  Unloading positive pressure

  •  Unloading negative pressure

  •  Unloading hydraulic

  •  Workbench descend 

  •  Flipped board sucking sample up

  This process is automatically completed by one-click!

 

Silicone plate life

The silicone plate is imported from Korea and can be used for 3-4 months (about 1000 hours) and can be repaired. (This accessory is not covered by the warranty)


Energy consumption

The main heating starting power is 38KW, and the average power consumption is 13KW/h

Dimensions: 13200mm*2480mm*2150mm

Total weight: 14T

working period: about 120 seconds after it enters the main machine


Tool list

Tool List

Name

Unit

Quantity

1. spanner12×14

bundle

1

2. Hexagon spanner

set

1

3. Phillips screwdriver

bundle

1

4. slot type screwdriver

bundle

1

5.  pvc bracket

set

2

6.  pvc branch

stick

2

7. fuse

stick

2

8. spanner17×19

bundle

1

9. O-ring

pcs

5

10.compound gasket

pcs

5

11. Limit switch

pcs

1pcs entry table 1pcs workbench out

12. ScrewsM8*30

pcs

12

13. Nuts M8*30

pcs

12

14. ScrewsM6*30

pcs

10

15. Nuts M6*30

pcs

10

 

Warranty

1. In order to ensure that the demander can use the equipment normally, the warranty period is one year, except for consumables (pressure buckle, gas strut). The supplier will provide free warranty service during the warranty period, non warranty period provide free consultation and troubleshooting for repair, maintenance. The warranty period is calculated from the day when the equipment is shipped.

2. The warranty does not include: damage caused by man-made and natural disasters. (such as fire, flood, earthquake)

3. If the equipment occurs error, The supplier shall provide free qualified parts and maintenance during the warranty period; outside the warranty period, the supplier shall provide the demand at a preferential price for a long time. The cost incurred by the supplier for maintenance shall be settled by both parties through negotiation

4. The supplier shall send technicians to the demander to install and debug the equipment, and train the demander's personnel in practical operation, processing and maintenance  

 


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